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Surfboard Design is easy with a little knowledge, the shaping part is a little harder. Design is how well the board performs, Shaping is sculpting an accurate hydrodynamic form of the design. Designing a surfboard and Shaping a surfboard are two different things. To build boards for CJ, Corey and his crew is an honor. Custom Close Tolerance Blank Cutting Charge from AKU Shaper File. “I am so excited to be a part of the CJ Nelson Designs family. I have been so fortunate to have worked alongside such amazing people, and even more fortunate to be working with such amazing surfers! “All of my boards go through my hands, and are built start to finish under one roof. Today, Ryan is as focused as ever doing what he loves, building surfboards. The sky is the limit with what I am able to do with these state-of-the-art tools.”
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Its an integrated software and hardware surfboard shaping package, battle. “Having complete control of my designs, rockers, rail progressions, is addictive. 2 AKU SHAPER Nearly half a million boards are produced each year on AKU Shaper. Incorporating his roots in hand shaping and craftsmanship, Ryan dove into the world of surfboard CAD design and never looked back. In 2007, Ryan created Nation Surfboard Manufacturing and purchased his very own AKU shaping machine.
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Back in the day, the surfers who dominated at the top level also led the way as shapers. “From both my surfing and shaping careers, I have always taken pride in being well rounded and capable of handling the entire spectrum of surf craft.”Īs a production hand shaper, Ryan has carved out over 5,000 surfboards the old fashioned way, creating a solid foundation to his surfboard designs today. Lucy Small is a journalist, academic and surfer from the deep south of Western Australia who has over the the past few years split her time between Sydney, Byron Bay and Southern Africa while competing on the WSL Longboard Tour. Finally grabbing the planner and having a go at one myself felt natural, given the unique work environment Steve Boehne created at Infinity.”Īs a young competitive surfer, Ryan always spent equal time on both short and longboards and found success on both.
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“It was a special time back then, having boards built on site at our shop,” said Ryan. AKU Shaper Cuts We operate the AKU Shaper in-house, providing cutting services for any type of board and delivering pre-shapes that require minimal. The download version of Aku Shaper for Mac is 2.2.11. A longtime team rider, and shop manager at Infinity, Ryan found himself spending tons of time downstairs in the shaping rooms on site, working with the talented crew on his personal boards he was competing on. Ryan Engle began his shaping career in 2002 alongside the Boehne family at Infinity Surfboards in Dana Point. This process is repeated for the deck (with multiple layers of fibreglass cloth) after the lap lines visible in picture 11 have been sanded smooth and flat.Ryan Engle | Owner and Shaper of Nation Surfboard Manufacturing. Once the rail laps have been “wet out,” they are lapped around on to the opposite side of the board. The surfboard resin is poured on to the cloth and blank, and is worked in to the fibres (using a squeegee) saturating the fibreglass with as little excess as possible. The fibreglass cloth is laid out over the blank (underside first) and trimmed to slightly below the rails (see the rail laps in pictures 9 and 10). One of our 6’4″ Xtra Foam Surfboard blanks was taken up to Diplock Surfboards, who with their CNC machine, shaped the board from Dylan’s AKU Shaper file (designed by himself)Īfter a number of weeks of hard work, the blank was returned to Dylan and after some last minute pointers from Triocean, he set about finishing it ready for glassing.įibreglass cloth and surfboard resin are used together to create the strong, watertight finish we expect on a surfboard.
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He came to the right place – we stock all the necessary materials to make your own surfboard and have the knowledge and expertise to guide you through the process.ĭylan sent in some photographs he has been taking to record the progress of his surfboard shaping project and gave us an update to let us know he is nearly finished! We love it when customers email in expressing their stoke!Ī young chap named Dylan got in touch a while ago and told us he was thinking of making a surfboard for his school technology project.